Syvairo

Mini-Environments & Mobile Dry Rooms for Gigafactories

Ultra-dry production environment without a traditional drying room: The Fraunhofer FFB start-up initiative Syvairo reduces energy consumption, investment costs and complexity in battery cell production by only micro-climatising the immediate plant and material environment.

© Fraunhofer FFB

Syvairo was developed as part of research work carried out in the FoFeBat construction project at Fraunhofer FFB. During the QueEn project, the concept was developed and economically validated, as well as TCO models, and initial prototypes for transport boxes and airlocks. The underlying property rights were developed as part of Fraunhofer research. 

The classic drying room is no longer up to date

Drying rooms account for over 25% of total energy costs in battery cell factories. At the same time, requirements for dew point, process stability, and flexibility will increase in the future—especially for next-gen cell chemistries such as solid-state or lithium metal cells.

The consequences:

  • High CAPEX and OPEX
  • Limited scalability
  • High moisture and particle input
  • Competitive disadvantages of European locations compared to Asia

Solution: Mini-environments instead of room conditioning

Syvairo radically reduces the size of the drying room.

© Fraunhofer FFB
The founding team with their product: (from left to right) Oliver Krätzig (back), Matthias Miggelt, Nils Hamacher (back), Marius Heller

Instead of conditioning entire halls, microclimate control is only used where it is relevant to the process: on the material, on the equipment, at the transfer point.

The result:

  • Energy requirements halved 
  • Lower and more stable dew points 
  • Less waste 
  • Improved occupational safety 
  • High flexibility for new cell formats

The Syvairo system: modular, scalable, retrofit-capable

Modular mini environment construction kit not only for battery cell factories, but for anywhere where regulated air is crucial during transport.

The mobile drying room

Portable transport container

  • Gas-tight
  • AGV-compatible 
  • Autonomous control of pressure and dew point 
  • Integrated sensor and adsorber unit 
  • Use as a mobile process container 
  • Validated up to TRL 6 (leak and vibration tests)

Completely sealed

Door-to-door express lock

  • Hermetic docking of box and system 
  • Contamination-free transition 
  • Automated and modular integration possible

Point-of-use airflow

Standardized enclosure

  • Ultra-dry air only where it is needed 
  • Intelligent flow control in critical process zones 
  • Sensor-based monitoring 
  • Open interfaces to MES, AGV, and Digital Twin

 

The team behind the founding initiative

Marius Heller

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Marius Heller

Production technology

Fraunhofer Research Institution for Battery Cell Production FFB
Bergiusstraße 8
48165  Münster

Mobile 0152 / 1638594

Oliver Krätzig

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Dr. Oliver Krätzig

Technology management

Fraunhofer Research Institution for Battery Cell Production FFB
Bergiusstraße 8
48165 Münster

Mobile 01520 / 6904185

Nils Christian Hamacher

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Nils Christian Hamacher

Research associate, Data Engineering and Data Management

Fraunhofer Research Institution for Battery Cell Production FFB
Bergiusstraße 8
48165 Münster

Mobile 0173 / 3622292

Matthias Miggelt

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Matthias Miggelt

Research Assistant, assembly and finalization

Fraunhofer Research Institution for Battery Cell Production FFB
Bergiusstraße 8
48165  Münster

Mobile 0173 / 9726663

Weitere Informationen

funding agency

 

The previous research project

QueEn

The QueEn project is developing energy-efficient mini-environment technologies that make battery cell production sustainable and industrially scalable.